Rega udzidze zvakawanda nezve screw air compressor

A Compressor yemhepo ine sikuruu imhepo inodzvanya mweya inogara ichidzvanya mweya ichishandisa marotor maviri e helical (screws dzechirume nedzechikadzi). Ndiyo mudziyo wemhepo unodzvanywa wakakurumbira muindasitiri yemazuva ano. Basa rayo guru nderekushandura simba remagetsi kuita mhepo ine simba rakawanda, yakachena, uye yakamanikidzwa, ichipa rutsigiro rwesimba kumidziyo yakasiyana-siyana uye maitiro.

I. Maumbirwo Ekutanga eScrew Air Compressor

A Compressor yemhepo ine sikuruu ine zvikamu zvikuru zvinotevera:

1. Chikwata Chikuru (Musoro)

- MaRotor echirume neechikadzi: Chinhu chinodzvinyirira chepakati, marotor maviri ehelical ane meshed chaiyo (kazhinji rotor yechirume ine mazino mana kusvika matanhatu uye rotor yechikadzi ine mazino matanhatu kusvika masere).

- Kabhini: Nzvimbo yakavharwa yakakomberedza marotor, ichiumba imba yekumanikidza.

- Sisitimu yeBearing: Inotsigira kutenderera kwemota dzemarotor nekumhanya kukuru.

2. Sisitimu yeDrive

- Mota yeMagetsi: Inopa simba (kazhinji 7.5kW kusvika 500kW).

- Kutapurirana: Kubatanidza kana bhandi.

3. Sisitimu yeKuzora uye Kutonhodza

- Mafuta Ekuzora: Anoshanda sechisimbiso, chinotonhodza, uye chinozora.

- Chinosefa Oiri/Chinoparadzanisa Oiri: Chinosefa tsvina uye chinoparadzanisa oiri nemhepo yakamanikidzwa (kushanda zvakanaka kwekuparadzanisa oiri nemhepo >99.9%).

- Inotonhodza: ​​Inotonhodza nemhepo kana mvura kuderedza tembiricha yemafuta nemhepo.

4. Sisitimu Yekudzora

- PLC/Microcomputer Controller: Inotarisa kumanikidzwa, tembiricha, uye mamiriro ekushanda.

- MaSensor: Sensor yekumanikidza, sensor yekupisa, nezvimwewo.

5. Masisitimu Ekubatsira

- Vharuvhu Inopinda: Inodzora kupinza kwemhepo.

- Vharuvhu Yekumanikidza Kushoma: Inochengetedza kumanikidzwa kushoma kwesystem (kazhinji ≥4 bar).

- Varuvha Yekuchengetedza: Dziviriro yekumanikidzwa kwakanyanya.

II. Nheyo yekushanda kweScrew Air Compressor (Kutora Screw Compressor Inopinzwa neOiri Semuenzaniso)

1. Chikamu Chekudya

- Mhepo inopfuura nepasefa yopinda muvharuvhu yekupinda, ichizadza vhoriyamu iri pakati pemazino erotor.

2. Chikamu chekudzvanya

- Marotor echirume neechikadzi anotenderera nepakati, zvichideredza zvishoma nezvishoma huwandu hwemazino uye zvichidzvanya mhepo.

- Kubaya mafuta: Mafuta ekuzora anopfapfaidzwa mukamuri rekudzvanya kuti avhare mukaha, atore kupisa, uye aise mafuta murotor.

3. Danho rekuburitsa hutsi

Mushure mekunge musanganiswa wemhepo yakamanikidzwa nemafuta wasvika pakumanikidzwa kwakatarwa, unopinda mubharero rekuparadzanisa mafuta negasi kuburikidza nechiteshi chekuburitsa utsi.

4. Kupatsanurwa kwemafuta negasi

Gasi rakasanganiswa rinoparadzaniswa nepakati pemuchina wekuparadzanisa, uye mhute yemafuta yasara inosefetwa nemuchina wekuparadzanisa mafuta kuti ibudise mweya wakachena wakamanikidzwa.

- Mafuta ekuzora anodzokororwa mushure mekutonhodza nekusefa.

> Skuruu isina mafuta: Kutumirwa kwegiya reSynchronous kunoshandiswa kudzivirira kusangana kwerotor, uye hapana kupinza mafuta kunodiwa, asi chimiro chacho chakaoma uye mutengo wacho wakakwira.

III. Zvakanakira zvikuru

(1) Kushanda zvakanaka uye kunoramba kuripo: Kushanda nguva dzose maawa makumi maviri nemana pazuva, hapana zvikamu zvinodzokororwa, kudedera kwakaderera, uye hupenyu hurefu (kazhinji maawa anopfuura zviuru makumi matanhatu).

(2) Kubuda kwakatsetseka: Kuyerera kwemhepo yakamanikidzwa kuri kurova, uye kushanduka kwesimba kuri

(3) Mari shoma yekugadzirisa: Kune zvikamu zvishoma zvinofamba, uye kugadzirisa kwacho kunonyanya kutariswa pakutsiva oiri/firita (maawa ega ega e2000-8000), nekutadza kushanda zvakanaka.

(4) Chiyero chekushandisa simba zvakanyanya: Iyo variable frequency modhi inogona kugadzirisa kumhanya kuti ienderane nemutoro, ichichengetedza simba re20% ~ 40% zvichienzaniswa nemuchina wepiston.

(5) Chimiro chidiki: Vhoriyamu yacho idiki ne30% ~ 50% pane muchina wepiston uri pasi pevhoriyamu imwe chete yemhepo, zvichichengetedza nzvimbo.

(6) Ruzha rwakaderera: Ruzha rwacho i70~85dB(A), rwuri pasi pemuchina wepiston (＞90dB(A)), rwakakodzera kuiswa mukati.

IV. Maindasitiri ekushandisa uye mabasa chaiwo

1. Kugadzira

- Basa:

- Dhonza maturusi emhepo (pfuti dzinosimbisa, magrinder), masirindi emitsara yekugadzira otomatiki, uye kuvhura nekuvharira mold yemichina yekuisa jekiseni.

- Ipai mhepo yakachena yekuchenesa chigadzirwa uye yekuomesa zvikamu (sekuomesa zvikamu zvemotokari mushure mekuchenesa).

- Nyaya: Nzvimbo yekuchengetera simbi yemufekitori yemotokari inoshandisa mweya wakamanikidzwa we0.7MPa kutyaira pfuti yekukwevera simbi yerobhoti.

2. Mishonga/Makemikoro

- Basa:

- Kutakura upfu (senge PVC particles) uye stir reactors.

- Mhando dzisina mafuta: Dzinopa mweya wakachena wematangi ekuvirisa kana kupfapfaidza mapiritsi.

- Chinodiwa chikuru: ISO 8573-1 Class 0 chitupa chisina mafuta kudzivirira kusvibiswa kwechigadzirwa.

3. Chikafu neChinwiwa

- Mashandisirwo:

- Kuomesa mabhodhoro muzviputiriso uye kuisa muzviputiriso.

- Kudzora michina yekurongedza nemhepo (yakadai sekuvharira magaba).

- Dhizaini yakakosha: Mafuta emhando yepamusoro (NSF H1 certification), mapaipi esimbi isina ngura ekudzivirira ngura.

4. Indasitiri yeMachira

- Mashandisirwo:

- Zvishandiso zvemhepo zvinofambisa (kupinza weft yemhepo yakamanikidzwa, kumhanya > 1000 m/min).

- Kupa mhepo yekuisa humidification yeshinda uye michina yekupedzisa.

- Zvinhu zvinodiwa: Kuyerera kwakanyanya (1.5-2 m³/min pajira rimwe nerimwe) uye kumanikidzwa kwakasimba.

5. Simba/Migodhi

- Mashandisirwo:

- Simba rekushandisa pakuchera migodhi (kutsiva masisitimu ehydraulic). - Simba rekushandisa pakugadzira turbine yegesi uye nzvimbo yemagetsi rinodzora simba remagetsi.

- Mhando dzakakosha: Dhizaini isingaputike (semuenzaniso, Compressor yeSikuruus yemigodhi yemarasha inoenderana nezvinodiwa neATEX).

6. Indasitiri yezvekurapa

- Mashandisirwo:

- Masisitimu emhepo ari muchipatara (makamuri ekuvhiyira, maventilator eICU).

- Zvishandiso zvekushandisa mazino (zvibooreso, zvinoburitsa mate).

- Zvinodiwa zvikuru: 100% isina mafuta, isina ruzha (

7. Uinjiniya hwekuvaka

- Mashandisirwo:

- Dhiraivha muchina wekudzivirira simbi masisitimu ehydraulic uye michina yeshotcrete.

- Grouting yakasungirirwa nebhiriji.

- Zvimiro: Inofambiswa nedhiziri inofambiswa Compressor yeSikuruu (kubviswa kwenzvimbo 10-30 m³/min), yakakodzera kushandiswa mumunda.

V. Zvaunofanira Kufunga Nezvekusarudza

1. Kufananidza Hurumu yeGasi: Sarudza zvichibva pahuwandu hwegasi repamusoro chairo rakapetwa ne1.2 kudzivirira "bhiza guru richidhonza ngoro diki." 2. Kudiwa kweDzvinyiriro: Kudzvanyirira kwakajairika kunobva pa0.7 kusvika ku1.0 MPa; kudzvanyirira kwakanyanya kunoda mamodheru akasarudzika (>1.6 MPa).

3. Hunhu hweMhepo: Sarudza chinoomesa (chakaiswa mufiriji/chakanyungudutswa) uye sarudza giredhi rekusefa zvichienderana nemaitiro acho.

4. Variable Frequency Drive vs. Power Frequency Drive: Sarudza variable frequency drive yemitoro inochinja-chinja (kuchengetedza 20%-35%), uye power frequency drive yemitoro yakagadzikana.

Compressor yemhepo ine sikuruus, nekushanda kwavo zvakanaka, kugadzikana, uye kugara kwenguva refu, dzave midziyo yemagetsi inokosha muindasitiri. Mashandisirwo adzo anotangira kumakiriniki madiki emazino kusvika kumatani 10,000 ekuvaka ngarava, kusanganisira indasitiri yese inoda mhepo yakamanikidzwa. Kusarudzwa kwakakodzera nekugadzirisa kunogona kuderedza zvakanyanya mari yesimba rekambani (mhepo yakamanikidzwa inokwana 10%-30% yekushandiswa kwemagetsi emaindasitiri), zvichiita kuti dzive "moyo wesimba" unokosha wenguva yeIndustry 4.0.